Project Overview
Project Name: LCM Phase 3 Hardware Enhancement Client: Leading Energy Operator in Sabah
Location: Gas Terminal, Sabah
Project Duration: April 20, 2022 – December 31, 2024
Foxboro Malaysia was entrusted with upgrading the control systems at a key gas terminal in Sabah, ensuring operational continuity and future readiness. This initiative focused on enhancing efficiency and system reliability by implementing the latest Foxboro control technology.
Addressing the Challenge
Despite tight deadlines and logistical hurdles, the Foxboro team successfully achieved these milestones:
Hardware Readiness – June 2023
In-House Engineering Completion – August 2023
Factory Acceptance Testing (FAT) – September 2023
Site Acceptance Testing (SAT) – October 2023
Overcoming Challenges
Material Delays
To counter long lead times, we secured early procurement from Schneider Electric, aligning installation with the scheduled shutdown.
Tight Schedule
The team had only four days to execute the upgrade. Through a well-planned shift system, we met the deadline without compromise.
Resource Constraints
Navigating work permit requirements, we optimized team allocations to ensure a smooth execution.
Why Foxboro Malaysia?
With an established track record and deep expertise in process automation, Foxboro Malaysia was the ideal partner to upgrade the terminal’s control system while maintaining the existing installed base. Our ability to execute projects efficiently within tight shutdown windows made us the preferred choice.
Impact & Measurable Results
The implementation of the new control solutions delivered tangible benefits:
- Increased Processing Power: Faster scan rates and improved response times Scalability: Higher I/O capacity for future expansions
- Lower Latency: Enhanced execution speed for control algorithms
- Reduced Downtime: Improved system availability and diagnostics
- Stronger Security: Upgraded firmware and cybersecurity features
Lessons Learned & Future Opportunities
This project reinforced the importance of:
- Time Management:Proactive planning to meet strict deadlines
- Agility Under Pressure:Quick decision-making in dynamic environments
- Stakeholder Engagement:Regular alignment with clients and vendors
- Risk Mitigation:Anticipating challenges and having contingency plans
Teamwork & Collaboration
The project’s success was driven by the dedication of:
Project Manager: Muhammad Suaidi
Key Engineers: Mohd Rezza, Muhammad Hafriz, Imran Mukmin Partnering Company: UniTech InsCont Engineering (UIE)
Special recognition goes to Mohd Rezza, who led the engineering team from inception to SAT completion, ensuring flawless execution within the shutdown window.
Looking ahead, this success paves the way for future collaborations in Life Cycle Management (LCM) projects, particularly for Foxboro assets still operating on legacy control processors.
Foxboro Malaysia remains committed to delivering cutting-edge automation solutions, helping clients enhance efficiency, security, and scalability. If your facility is looking to modernize and future-proof its control systems, let’s talk!
